![]() OEE and the Six Big Losses Introduction to OEE Supports production through improved administrative operations (e.g., order processing, procurement, and scheduling).Extends TPM benefits beyond the plant floor by addressing waste in administrative functions.Specifically targets the goal of an accident-free workplace.Īpply TPM techniques to administrative functions.Eliminates potential health and safety risks, resulting in a safer workplace.Maintain a safe and healthy working environment. Managers are trained on TPM principles as well as on employee coaching and development.Maintenance personnel learn techniques for proactive and preventative maintenance.Operators develop skills to routinely maintain equipment and identify emerging problems.Applies to operators, maintenance personnel and managers. Maintenance is simpler and more robust due to practical review and employee involvement prior to installation.įill in knowledge gaps necessary to achieve TPM goals.New equipment reaches planned performance levels much faster due to fewer startup issues.Combines the collective talents of a company to create an engine for continuous improvement.ĭirects practical knowledge and understanding of manufacturing equipment gained through TPM towards improving the design of new equipment.Recurring problems are identified and resolved by cross-functional teams.Have small groups of employees work together proactively to achieve regular, incremental improvements in equipment operation. Reduces cost by catching defects early (it is expensive and unreliable to find defects through inspection).Specifically targets quality issues with improvement projects focused on removing root sources of defects.Apply Root Cause Analysis to eliminate recurring sources of quality defects. ![]() Reduces inventory through better control of wear-prone and failure-prone parts.ĭesign error detection and prevention into production processes.Enables most maintenance to be planned for times when equipment is not scheduled for production.Significantly reduces instances of unplanned stop time.Schedules maintenance tasks based on predicted and/or measured failure rates. Frees maintenance personnel for higher-level tasks. ![]()
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